Architectural metal fabrication

Custom curtain wall backpans

Fabricated for glazing contractors, architects, consultants, and construction teams—built to suit the opening, installation sequence, insulation requirement, and curtain wall system.
Insulated galvanized ProSteel curtain wall backpans staged inside the fabrication facility

Built around the project

Backpans shaped for the building envelope

Backpans are installed behind opaque curtain wall glazing areas to support insulation and help complete the interior-side assembly. ProSteel fabricates pans to the supplied design, opening dimensions, substrate, and installation requirements.

Final materials, dimensions, insulation, profiles, fastener details, sealing requirements, and finishes are confirmed for each project.

Project-specific dimensions

Custom sizes, depths, flanges, notches, and formed profiles to suit drawings and field conditions.

Material and insulation options

Galvanized steel or aluminum configurations with mineral wool or fiberglass insulation options.

In-house fabrication

CNC laser cutting, precision forming, welding, assembly, finishing, and prototyping under one roof.

Installation coordination

Factory-installed insulation and structured floor-by-floor or elevation-based shipping are available when specified.

Finished galvanized ProSteel curtain wall backpans secured on pallets

Technical capabilities

Configurable to the design criteria

Materials
Galvanized G90 steel; aluminum available as a project-specific alternative
Standard gauges
20 gauge and 22 gauge
Pan depth
Project-specific increments up to 125 mm (4.92 in)
Oversized pans
Integrated joint-stiffening design available for pans over 2.3 m² (24.75 sq. ft.)
Insulation
Mineral wool or fiberglass, with factory-installed insulation available
Seams and corners
Welded seams and corners where required by the approved project details
Optional finish
Painted or powder-coated exposed surfaces
Delivery sequence
Packaged floor by floor or by elevation when requested

Formed profiles

More than a standard four-sided pan

Profile selection depends on the sequence of component installation, glazing method, whether the work is new construction or retrofit, and other project conditions.

  • Straight flat section
  • Bird beak section
  • Box section
  • Hat top section
  • Adaptor glazing section
Custom-profile ProSteel curtain wall backpans stacked in the fabrication shop

System components

Built as part of the envelope assembly

Backpans support insulation behind opaque curtain wall areas and help manage thermal continuity and interior-side condensation risk. ProSteel fabricates the pan and specified insulation assembly; final system design remains subject to the project drawings and consultants.

Pan substrate
G90 galvanized steel or project-specified aluminum, formed to the approved profile and depth.
Thermal insulation
Mineral wool or fiberglass insulation may be factory installed when included in the project scope.
Attachment
Mechanical attachment to the curtain wall framing using the fasteners and spacing required by the project details.
Sealants
Perimeter and joint sealing must follow the approved curtain wall details and sealant manufacturer's requirements.

Typical use

Coordinated to site conditions

  • Opaque spandrel areas behind curtain wall glazing
  • Vision-to-spandrel transitions and perimeter conditions
  • New construction, retrofit, and replacement work
  • Projects requiring sequenced, labelled deliveries by floor or elevation
Installation responsibility

Backpans are secured to the curtain wall framing with appropriate fasteners. Sealing the backpan to curtain wall mullions remains the glazier's responsibility unless the project scope states otherwise.

What to send us

Start with the project requirements

  1. 01Drawings and openings

    Panel dimensions, elevations, profiles, flanges, penetrations, and tolerances.

  2. 02Assembly requirements

    Material, gauge, pan depth, insulation, attachment, substrate, and sealing scope.

  3. 03Finish and logistics

    Exposed finish, quantities, packaging, delivery sequence, and required schedule.

Have a curtain wall package to price?

Send the drawings and project requirements.

Request a quote